Saftronics - Working with Us


Case Studies

Case Studies

Reducing Energy and Chemical Consumption

This, the client’s largest Water Treatment Works, consumes vast amounts of energy. To avoid significantly adding to that energy and methanol consumption, the newly refurbished plant required an automated optimisation system to sit alongside the SCADA system including several new intelligent MCCs and a raft of intelligent field devices.

We provided Simocode ProV based intelligent starters linked to Mitsubishi Qn PLCs and E series HMIs, as well as a new InTouch SCADA system to monitor both new and pre-existing control systems. The Saftronics designed system enables the water company to determine plant condition and develop new working practices as well as significantly cut the cost of energy and chemical consumption.

Our in-house team also carried out essential redevelopment of large sections of pre-existing PLC code to re-map data flows around the MELSECNET network and create a new interface to the InTouch SCADA system. This eliminated the need to upgrade or replace the existing systems helping to extend the asset life.

The control systems use multiple PROFIBUS DP& PA networks and factory testing was carried out before commissioning took place.

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